Do not replace the pump cover yet but note that there are two index pins, (see second to last picture above) which must mate to the two holes in the cover, when the top pump cover is finally seated into position. This video shows how to replace the impeller on an outboard Suzuki DF140 from 2015 Once you have the trim tab bolt and the other seven bolts removed, the lower unit should easily separate. Look inside the center hole of the impeller and you will see a groove that must fit over the key in the shaft… note that there is a (closed) top and (open) bottom to that groove! Anodes and Bonding Wires. Lightly grease the surfaces of the drive shaft bearings. Various parts diagrams can be confusing related to these water pumps. Suzuki Outboard Parts by Model DF 40 DF 40TSY Beginning VIN# 04001F-030001 WATER PUMP. The grease should hold the key in position until the propeller is replaced. Impeller, Suzuki Outboards, 115-140 HP, and V6, Suzuki 17461-94511/17461-94520/17461-90J00 Fits the following models: 1998 DT150 1998 DT200 1998... Impeller, Suzuki Outboards, 17461-96301 Fits the following models: 1983 DT25MLD 1983 DT25MSD 1983 DT30ELD 1983 DT30ESD 1983 DT30MLD 1983 DT30MSD 1984... Impeller, Suzuki Outboards, 2-8 HP Fits the following models: 1986 DT6 1987 DT6 1988 DT4 1988 DT4 1988 DT5Y 1988 DT5Y 1988 DT6 1989 DT4 1989 DT4 1989... Impeller, Suzuki Outboards, 85 HP Fits the following models: 1986 DT75TCLG 1987 DT75TCLH 1986 DT75TCLG 1987 DT75TCLH 1988 DT75TCLJ 1988 DT85TCLJ 1989... Impeller, Suzuki Outboards, DT100, 90-up Replaces: Suzuki 17461-87E00, 17461-87E10 Fits: DT100 1990-up Where Ignition Is Just The Start. I used the new key that comes with the kit. Free shipping Page 52: Anodes (See post #7 below) Holding the lower unit as close to the upper unit as you are able, start the lower two (adjacent) bolts into their respective holes and hand tighten. Peach Motor Parts PM-17400-92J21 Water Pump Repair Kit Full 1-year warranty! This one looks good and will be used again. Alternatively, click on a category picture below and drill down. Water Pump Housing for Suzuki DF25 DF30 DF40 DF50 Replaces: 17411-94421 Fits: DF25 All models 2000-2005 DF25 models DF25Q, DF25Q(QR), DF25T 2006-2007... Water Pump Housing for Suzuki DT9 DT15 Replaces: 17411-93901 Fits: DT9.9 1983-1987 DT9.9 2004-2010 DT15 1983-1997 DT15 2004-2010 Replaces Suzuki #... Water Pump Kit for Suzuki DF60, DF70 (1998-2006), DT90-DT100 (1989-2001) Replaces Suzuki #s 17400-87E03, 17400-87E04, 17400-87E02, 17400-87E01,... Water Pump Kit for Suzuki DT9.9 DT15 DT15C Fits The Following Suzuki Applications: DF9.9 1997 2006 DF15 1997-2006 DT9.9 1985-1987 DT15 1983-1988... Water Pump Kit for Suzuki DT20 DT25 DT30 DT35 DT40C DF25 DF30 DF40 DF50 Fits The Following Suzuki Applications: MODELYEAR DT20 1986-1988 DT25... Water Pump Kit for Suzuki DT8C DT9.9C 1989-1997 17400-92D01 Includes Impeller, Key, Gasket, and Wear Plate Fits the following models: 1988 DT8CLJ... Water Pump Kit for Suzuki Four Stroke Outboard DF300 Replaces: 17400-98J00 Fits the Following Suzuki Four Stroke Applications: DF300 2007 and Newer... Water Pump Kit for Suzuki Four Stroke Outboard DF4 DF6 Replaces: 17400-98661 Fits the Following Suzuki Four Stroke Applications: DF4 2003-07 DF6... Water Pump Kit for Suzuki Outboard DF200 DF225 DF250. FUEL AND OIL GASOLINE RECOMMENDATION Suzuki highly recommends that you use alcohol-free unleaded gasoline with a minimum pump octane rating of 87 (R+M / 2 method) or 91 (Research method). Water pump impellers are the heart of the cooling system and should be replaced at regular service intervals. DF140 Advantages Over Honda. * torque specs for 2006 DF140 Suzuki Outboard * instructions for replacing water pump on 2006 suzuki df 115 * bleeding power trim and tilt in suzuki df140 * suzuki DF140 steering set up * suzuki 4 stroke 140 pic of service manual * fuel recommendation for suzuki df140 * suzuki df115 manual * df90 wiring diagram * DF140 manual * suzuki df140 prop Battery. Note: This part does not come with the kit, so it’s not a bad idea to have one of these available in case it is needed. vs. 478 lbs. 267. Suzuki 115 - 140 Hp Outboard Motor Starter Assy 31100-94610 1986 - 2001 ... 17400-94611 Oem Suzuki Outboard Water Pump Kit Repair Dt115 Dt140 1986-2003 2 St ... View Details. Tweet Share Google+ Pinterest Reference: Kit pomp eau 17400-90J20. Also, lightly grease the entire inside of the top pump cover, the inside hole and fins of the new rubber impeller, and put a good dollop of grease on the index key… to hold it in place in the keyway. Water Pump Repair kit. About a teaspoon is all you’ll need… it’s only used to ease the parts together and doesn’t perform any special lubricating function after the job is done. The parts, tools, and materials you will need: 12 mm (for the bolt on the trim tab and bolts on the water pump cover), 14 mm wrench (you can start the bolts with a socket but you will need a standard wrench to completely remove 4 of the bolts), 14 mm Deep Socket wrench (to reach the bolt under the trim tab), Screwdriver (to gently pry up old propeller), Wire snips or sharp knife (to cut plastic pull tie from speedometer tube). 44. The new 140 — designated DF140 by Suzuki — is essentially a pumped up version of the 90/115 four-stroke I-4 that was introduced last year. Replace the trim tab and rotate it to fit into the proper notches so it is back in it’s original position, then replace the bolt and tighten. Suzuki Water Detecting System Water in the fuel can lead to problems that include poor combustion, lower power output, and corrosion. SIE18-3480. ... Suzuki DF 140 Four Stroke Practice on this, makes perfect. Suzuki Outboard Df 140 Propeller Right Hand. $175.00. Suzuki Motor of America, Inc. ("SMAI") uses cookies on this site to ensure the best browsing experience by optimizing site functionality, analyzing site activity, and personalizing your experience. In the center of this image you can see the black plastic tie I removed and the white plastic tie that I will use when I replace the speedometer tube. Remove the index key and lift off the bottom metal pump cover and gasket from the lower unit and pull them off over the drive shaft. ... WATER PUMP SERVICE KIT ADAPTABLE SUZUKI DF90 - DF140. PPT Also Offers Direct Replacement Suzuki Outboard Parts. In principle, to increase horsepower, it is necessary to get more fuel and air through an engine. Driveshaft. 2-Stroke Water Pump Kits; 4-Stroke Water Pump Kits; Marine Supplies & Accessories. DT 115 1986 - 2001. For VELVET DRIVE parts, enter. This Suzuki water pump repair kit is made of corrosion resistant materials. This tutorial illustrates how to service the water pump on a Suzuki DF 140, but it’s the same for a DF 90 and DF 115. With a 12mm wrench or socket, remove the trim tab bolt and set the bolt and trim tab aside. 266. Inspect water pump impeller. $10.98. Once those three bolts are in place, you can now add the remaining four bolts to hand tight, and then alternately tighten all bolts until you have them very snug and evenly tightened… As you tighten the bolts, you will notice that there are a couple of index pins in the lower unit that must mate up with their respective holes in the upper unit in order for the two parts to go back seamlessly. $39.00. Lightweight, compact design, better power to weight ratio. Regular replacement insures proper cooling and longer engine life. You may need a soft head mallet to coach the lower unit from the upper unit once the bolts are removed. I like to fire up the motor to see that everything seems to be working properly. The first to be used on a Suzuki outboard, this oil cooler is a bolt-on type fitting between the oil filler and the block. It takes me about half an hour (from the time I start turning a wrench) to do this work myself and I don’t consider myself to have any special mechanical abilities. Buy now! shipping: + $15.00 shipping . JavaScript is disabled. Replace the key and be sure that the outside surface of the key is parallel with the shaft bearing… if the top of the key is out farther than the bottom of the key, you won’t be able to fit the new impeller over the key. Inspect the inside of the top cover for damage or unusual wear. 4.9 out of 5 stars 24. With one hand on the top of the pump cover and the other hand on the drive shaft, turn the drive shaft slowly, in a counter-clockwise direction, while pushing down on the pump cover. 266. $46.40 Full Power Plus Water Pump Repair Kit Replacement with Housing for Johnson Evinrude V4 V6 V8 85-300HP Outboard Motor Parts 5001594. A forum community dedicated to bass anglers and enthusiasts. WATER PUMP IMPELLER Replace every 200 hours (12 months). To start, I pulled the skiff to a suitable location and trimmed the motor up to a comfortable level. Suzuki Outboard Four Stroke Water Pump … Place the top pump cover over the shaft and lower it down onto the top of the impeller making sure it is properly oriented to mate with the metal cover plate and boltholes. 410 lbs. 90 Day Warranty 2016 Suzuki Df 140 Lower Unit Counter Rotating 55110-92j00-y5s. Do a forum search for dt 140 overheating and see what all you find. Easy to find parts & order online. Detailed diagrams & catalogues. Water Pump and Related Items. 17400-93J03 Suzuki Outboard Water Pump Kit 15643-93J00 Suzuki Outboard Fuel Filter. Sierra … Whether you're trying to find a lower unit for a DF140 Outboard Motor or a replacement water pump impeller for an older model DT75 PPT is here to help you get the correct Suzuki Parts fast and at the best price possible. Much of the below is not pictured but I will try and carefully explain the process. Suzuki Outboard Parts by Model DF 40 DF 40TLK6 Beginning VIN# 04001F-680001 WATER PUMP Re: suzuki df140 overheating at idle Did you change the water pump housing also or just the impeller? Quantity ... Suzuki Motor of America, Inc. ("SMAI") uses cookies on this site to ensure the best browsing experience by optimizing site functionality, analyzing site activity, and personalizing your experience. You night have to jockey (back out slightly and turn the unit side to side a fraction of an inch or so) in order to get the gear on the propeller shaft to line up before the unit will go together the last couple of inches. 4-Stroke 2014 - Current Wingogo 17400-90J11 Water Pump Impeller Repair Kit for Suzuki Outboards 90/100/115/140 HP DF140 DF115 DF100 DF90 4-Stroke Johnson 5033541 0778241 Boat Motor Parts Replacement 17400-90J20 This begs the question: How did Suzuki pull another 25 horsepower from the same block? Download SUZUKI DF90, DF100,DF115,DF140 SERVICE REPAIR MANUAL. Buy now! In stock. Your #1 online source of new genuine original OEM parts for Suzuki DF140 Outboard (8015) at discounted prices from manufacturers' warehouses in Japan, USA, UAE. Keeping the Outboard Cool The DFI40 utilizes a comprehensive cooling system that circuhncs water not only through the block but also cools the crankcase, intake manifold, fuel line and a newly designed oil cooler (fig.5). This tutorial illustrates how to service the water pump on a Suzuki DF 140, but it’s the same for a DF 90 and DF 115. Remove the four bolts, tap the housing and pull it loose and up the drive shaft to remove it. Item is available. Here you can see the water pump top cover held in place by four 12mm bolts. 265. The difference is that the plastic water pump housing (not included) was changed, resulting in different o-rings being needed. 8.99. Water Pump Impeller Repair Kit Fit for Yamaha 6J8-W0078-A2 15HP 30 HP Outboard. ... Suzuki Outboard Water Pump Kit 17400-92j00 4 Stroke Df90 - Df140 New Genuine Oem. The pump kit consists of all the parts you’ll need to routinely service the water pump… impeller, metal bottom cover plate, gasket, and index key. SUZUKI DF90, DF100,DF115,DF140 OUTBOARD SERVICE REPAIR MANUAL. Suzuki Outboard Parts by Model DF 100 DF 100TXK9 Beginning VIN# 10001F-980001 WATER PUMP Inspect the index key groove in the old impeller to see that it is in the upright position and then note the direction that the fins are bent. Page 51: Water Pump/Water Pump Impeller Replace if wear, cracks, distortion or corrosion is found. 38860-76F01 SUZUKI MARINE RELAY ASSEMBLY. PS – You might have noticed I am missing a little paint on my lower unit… I’m actually missing a little aluminum as well… no problem, it works and I don’t see it when I’m fishing. There is a 14mm bolt under the trim tab. By continuing to use this site, you agree to SMAI’s use of cookies. Now you can replace the four bolts on the pump cover and hand thread them into the lower unit... (also, see post # 7 below) As the bolts start to snug up on the pump cover, change over to a wrench and (as the cover moves down into final position) again rotate the drive shaft to make sure the bottom of the impeller doesn’t get pinches between the cover and metal plate, as you tighten the bolts… be sure and alternately tighten the bolts so they snug up evenly over the metal plate and to maintain even tension of the mating surfaces. How to service and replace your water pump in a 2005 Suzuki DF140. VerticalScope Inc., 111 Peter, Suite 901, Toronto, Ontario, M5V 2H1, Canada. You will need the deep socket for this bolt. ... Water Pump Kit Suzuki DF90 DF115 DF140 4 … Suzuki 52172-94541 Dt140 Marine Outboard Motor Engine Exhaust Housing Gasket Oem. Carefully pull the lower unit strait out until both shafts clear the motor, then set it down so you can work on the pump. For Suzuki Water Pump Impeller17461-93J00 18-3035 200HP 225HP 250HP Outboard. Come join the discussion about fishing guides, bait, safety, gear, tackle, tips, reviews, accessories, classifieds, and more! You can clean up the gasket surface on the lower unit now, if you need to (doesn’t have to be perfectly clean) but I recommend you do NOT mess with the rubberized gasket material that is on the top pump cover… wipe it with a damp rag if you must. Re: 2004 Suzuki DF140 (same as Johnson) water pump issues yeah I guess this is not the best choice of words...there's a pressure valve on that side of the motor and if I undo the 2 x 10mm bolts I can get air to travel from that are to the line that goes in the water pump housing. That would be my next thing to look at, along with anywhere it could be sucking air into the pump. Detailed diagrams & catalogues. You’ll also need a small amount of grease – I used standard wheel bearing grease. DF140/140Z [GENERAL INFORMATION] 3 DF140T Propeller shaft rotation (when shift into forward) Viscosity rating SAE10W-40 Suzuki highly recommends that you use alcohol-free unleaded gasoline with a minimum pump octane rating of 87 (2 method) or 91 (Research method). Item # 17400-92D01. One of these days I’ll remove the lower unit and take it down to the local prop shop (they routinely replace and weld aluminum) and have it all fixed up like new again (grin). That’s it… turn the drive shaft by hand to know that it’s not stuck or binding and you are done with the pump replacement. Driveshaft Oil Seal Housing. Here, on this side of the motor, you can see three of the six remaining 14mm bolts ( 7 total) that must be removed before separating the lower unit. Propeller / Nut / Cotter Pin. AU $64.22. Water Pump Gasket for Suzuki Outboards Fits: DT40 (1983), DT50 (1983-1984), DT50M (1980-1984), DT55 (1985-1997), PU55 jet (1989-1994), DT60 (1983,... Impeller for Suzuki Outboards Replaces Suzuki #s 17461-93001, 17461-93003, 17461-93004 Fits: DT9.9 (1977-1982) DT14 (1977-1980) DT16 (1977-1982) DT25... Impeller Suzuki 20-40 HP 17461-93901 17461-93902 Fits the following models: 1986 DT15ELG 1986 DT15ESG 1986 DT15MLG 1986 DT15MSG 1986 DT9.9ELG 1986... Impeller Suzuki 50-60 HP 17461-94700, 17461-94701, 17461-95201 Fits the following models: 1985 DT55CLF 1985 DT65TCLF 1986 DT55CRLG 1986 DT55CRSG 1986... Impeller, Suzuki DF150-250, Suzuki 17461-93J00 Replaces: Suzuki 17461-93J00. Suzuki marine engine is a DF 140 bought in 2005. Provided you’ve lubed the impeller and inside of the pump cover, the fins should (fairly) easily bend and slip inside the cover. Replace if vanes are cut, torn or worn. Allow about an hour (max) to perform this task for your first time. BE SURE THAT YOU ARE TURNING THE SHAFT IN THE PROPER DIRECTION SO THE FINS BEND IN THE CORRECT DIRECTION INSIDE THE PUMP COVER! View Details. $12.20. 4-Stroke 2009 – Current / 200a, Hp. 45. Suzuki Outboard (17400-92J21 Water Pump Kit 100a, 115, 115a, 140a, Hp. Water Pump Housing for Suzuki DT9 DT15 17411-93901. Fast worldwide shipping to your door. The pee stream insert and the plastic housing that hold the insert - Answered by a verified Marine Mechanic
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