The Parallel Configuration of the BMS units is set up and operational. I have a Bachelors in Architecture from FAU. That was such a fun drive. Top left & right are the first drafts of a 3D model and its 3D print process set-up. Installed by our technicians at eDub HQ in North Yorkshire, UK. We found no leaks but discovered this pump won't work with these modules. You may want to catch up with part 1,part 2, part 3, part 4, & part 5 before I hand it over to Kit Lacey in this very last chapter of his first, and most painful, build, in which he refuses to give up on the adorable T2 Indie. How hard would it be to convert a camper van to electric? I ask my mum. This product was added to our catalog on Wednesday 01 January, 2014. VW Transporter T2 EV kit (3) VW Transporter T3 EV Kit (2) VW Transporter T4 / T5 EV Kit (2) VW Beetle EV Kit (3) Smart Roadster EV kit (2) Smart Fortwo EV Kit (2) Productcategorien. The heater unit (with proper voltage element) has not arrived yet. When evaluating battery type andsize we consider the energy consumption rate of the vehicle for typical driving. The upper-left image wasafter Chris installed the shaft adapter so that it can accept the new lightened flywheel. If you would like to talk to a salesperson about purchasing the Gen 4 Its hard enough when those regrets are just memories, but when you wake up every morning and stare out the window to see a beautiful green camper van with no hope of being restored; thats tough. VWCRAFTER DESIGNS. And isnt it a good job he did! Lite-Steer - Retro-fit power steering for VW Campervans and other The components were carefully picked out to be the best available for the Bus, and fit and finish have been refined. Build The Adventure Parts and info to convert your VW into a powerful travel vehicle with the reliability to take you anywhere Find Parts VW Subaru engine conversions. Click through to see how they did it. There areno big roadblocks anticipated regarding parts. The bottom left and right images show the latest 3D model and printed part with connectors in place. We have all the hose, connectors and manifold plumbing sizes figured out. After reviewing a few types of batteries in different scenarios, the Tesla battery modules used in the Tesla Model S and X are a good option for this build in several ways. The USA-740-Radio from Custom Autosound arrived. Feedback ID One manifold is for cold coolant-in, and the other is warm coolant-out. There, theyll swap out the internal-combustion engine and replace it with a battery and electric motor a nice zero-emission drivetrain suitable for a sustainable future. It will be trimmed to length when the rear battery box (and its cable) is installed. The DC cables to the motor inverter/controller (the top three) are all cut to length, crimped, and stabilized. You can pick one of these up from as low as $8k. We're now routing wires from front to rear for 12V power, CAN1, and CAN2 communications, plus BMS and charger signal wires. These images show the front box in position with the DC-DC converter, BMS, and main contactor with a high voltage fuse. This length changed because the plumbing side of the front box was designed, fabricated and powder coated before we switched from standard Tesla modules to the P100D modules. The plumbing in the rear involves the battery box lines, one pump, two radiators, and three multiport manifolds. VW Type 2 charging system, VW camper van ignition system, VW T2 starter motors, VW Transporter lighting and more with free delivery from Heritage Parts Centre. Some purists may call you a heretic for considering a conversion on this car. (Whoopee!) The unit is supplied fully assembled, you just bolt the unit in and follow the wiring instructions. With the production of the original Volkswagen Beetle coming to an end this year when the final example rolled off the Puebla factory assembly line in Mexico it appeared as though this classic cars story was over for good. The Microbus shown here was actually built for an Omaze giveaway in early 2021, so needless to say, it's dressed to the nines with 21st-century components. To check clearances for the custom heater ducting and behind-the-dash access we put the front battery box into place one last time (as empty). Its continued to grow in popularity and from what I can tell from looking at the past few years of auctions on Bring a Trailer, they are appreciating. A routine step. vw campervan conversion kits | eBay Some with connectors, some cut clean, and other mysteries. Yup, 5 of us in Indie it was great! 12 Best Electric Car Conversions You Can Buy Right Now - HiConsumption It went in exactly as expected, thanks to a great deal of preparation the past few weeks. Electric VW Campervan - eDub Conversions Easy to reach and still in the standard VW configuration. I recently bought TESLA battery modules from a Tesla P100D. The original dash valve switch still rotates to operate the wiper motor. Need faster charging, ask us about CHAdeMO DC Fast Charging. To verify the minimum requirements, we're going to fill and test the modules within the front and rear battery boxes on the bench (as a whole system) before installing them. As we commit to more part locations & circuit routes, I've ordered a lot of small parts like plumbing fittings, relays, sealed High Voltage (HV) box, fuse blocks, etc. This can easily cost an additional $2,000 - $3,000 on the low end for 2WD vans, and roughly double that for 4WD Syncros. The air-port (top image) distributes the warm air to 4 original windshield-defrost vents through the original 25mm defrost tubes. The conversion sites the electric motor in place of the E-type's transmission, while the battery pack has been shaped to occupy the same space as the original six-cylinder XK engine - meaning . Volkswagen (VW) has unveiled an electric conversion concept for its iconic Type 2 microbus to celebrate 20 years at its Electronics Research Laboratory (ERL) in California. Shifting while moving is easy if you want to. Masked and painted. This is the fuel display tester drivingthe stock fuel gauge. To determine battery capacity weuse the upper and lower ends of our range goal and multiply them by the estimated 250Wh/mile. Notice 1 of 3 bolts is missing from the back of the motor on the middle photo. Volkswagen of America collaborates with EV West to electrify a Type 2 Opinions and comments published on this site may not be sanctioned by and do not necessarily represent the views of CleanTechnica, its owners, sponsors, affiliates, or subsidiaries. On Revolt's website, it notes the forthcoming Tesla drive kit includes "a highly modified 400-kW Tesla Model S motor producing approximately . After a debug phase, the harness will all be covered by the same black wrap that is barely visible covering a 6-inch wire bundle that exits the right side of the power distribution box. The project had eaten our private investment, and then doubled that because of paying off the matched loan. That went together as planned. Contact us on 01384 671520. The UK auto market saw plugin electric vehicles (EVs) take 20.0% share of new sales in January, flat from 20.4% year on year. Rightly so, it's an exciting milestone to begin electrical testing. Classic cars deserve to live on for many more generations, and electrification is the way to do that. This means that the owner of a Classic VW Beetle can future-proof its pride and joy to fit into the clean world that nations are planning for. Look Out, Small-Block V-8sThis Tesla Crate Motor Is - MotorTrend These tail-light grounding connections were previously corroded due to being buried under winter mud. We'll pop a hole in the top surface of the heat box (pictured a few paragraphs above). The holes for the DC-DC (on the front battery box) were tapped for assembly. Sorry, we have detected unusual traffic from your network. with further details discovered this week. It takes a lot of force and without the tool, it is a lot like pushing a rope. While the schematic has been complete for some time, we've started planning and routing the physical layout of wiring for the J1772 inlet connections to the charger, DC-DC, installed and wired the "charging" status indicator, CAN port connections, contactors, etc. To understand what car is best for an electric vehicle conversion we have to consider a few things: room for batteries, transmission, and popularity (or how models were produced). VW Bugs have been a popular platform for conversion to electric for decades. SHIFT EV is converting this 1970 VW beetle to electric power for a customer from Washington state. eDub's e80 pack takes the world's best supply of electric vehicle tech and puts it into the perfect vehicle; the classic camper. They came from a Tesla that was purchased for reverse engineering by a TESLA competitor. The motor, controller/inverter, and wiring harness arrived and we've installed the shaft coupler and the trans adapter plate. Electric Car Conversion Kit (for beginners) - Electric Cars are for Girls Electric Vanagon Conversion - VanagonHacks.com 5 Lakhs. The 3D printed solution cost is $0.50 each, which eliminates the need for the black 10 pin connector and allows visual confirmation that connectors are properly seated without removing the fixture. The van was perfect, a perfect shell with nothing in it. The 100-kilowatt. The BMS systems are operating as expected except for a diagnostic code that triggers when the charging process completes. The space in the box is very constrained, making hose overlaps a pinch risk. The tires are mounted on the new wheels with chrome valve stems and caps. Because of this experience, were trying really hard to systemise the conversion process, making conversions much more affordable and attainable. We are also providing Beetle owners with a professional conversion solution, using production parts of the highest quality. I have an old Volvo 240 in my garage that one day will need an electric drivetrain for sure, so getting acquainted with someone like Kit is a good bet. The only hitch: You'll have to. This way, the fasteners can be removed from this side without having to remove the battery pack on the other side of this wall.On the right, the two 6-fuse low voltage (12V) fuse blocks and 3 diode-equipped cube relays for the rear of the car are mounted on the door of the high voltage box. But the P100D connectors are different and have no good alternative. That kind of momentum cant just come to a sudden halt. Doing this willnot have a detectable effect on balance. The default clutch-regen setting on the motor controller's "profile 2" is just right for that. The space in the box is very constrained, making hose overlaps a pinch risk. The VW Type 1 Beetle Kit is very unique in the fact that it truly is a 'turn-key' kit. This will avoid having someone else pull that pack for accesslater. We're carefully bringing up different systems to avoid damaging anything that may be miswired. Hot air will also be ported to the windshield defrost ports. 599 subscribers Part 2 in a series showing you everything involved with converting a Volkswagen Kombi T2 Bay window bus to 100% electric Tesla power. VW of America and EV West have partnered to build an electrified Type 2 Bus. The gray assembly (not used) is smaller, uses nichrome elements much like a hairdryer, and multiple units can be located where needed much like a hairdryer. Weddle Industries now stocks adapter kits to help you mate a VW style bell housing to most of today's common engine packages (see applications below).These kits contain an adapter plate and all necessary hardware to help fit the bare engine to the transaxle. Add to Cart. Inside the box, an aluminum plate is cut and drilled to accept two contactors, a high-voltage fuse for the rear pack, a high-voltage relay at the top, and our positive high-current battery input cables (not routed here yet). Convert Your VW Bus to Electric Peace Vans Externally, only the coolant plumbing is a little different. 4.3 4.3 out of 5 stars (126) $71.96 $ 71. This full-width bed is made from 20x20x2.5mm box section and all the brackets/hinges are cnc laser cut. Then a fast touch with a fine tip solder iron is all it took to wick a nice solder bridge across each tear. Once we know how we want to seal up the final engine bay, we'll see if we need to remove that bead or finish things in a better way. Retro fit, electronic, speed-sensitive, power-assisted steering system to fit for Late Baywindow vans made from 1974 - 79. Over the past month Ive been picking little pieces off the van to prep it for its new electric drivetrain. Also not shown, are the stand-offs that hold the inverter/controller 1/4" off the firewall that it's mounted to. Those plates will be ordered on Monday. Located all nonlabeled wires (16) and isolated them with tape for a 12v power-up test. With most of those parts missing, we're updating to an electric windshield washer fluid pump and reservoir. They'll need to be traced and decide what to do with them later. All the best ideas do, in my opinion. Sorry, we have detected unusual traffic from your network. I've created, for this topicand to give early warning to builders considering these modules. Conversion Kit Price: $7,598 Volkswagen Super Beetle 1971 - 1979 Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. coolant connectors for the Tesla P100D battery modules, were included in the shipment. It will only take one hour at an applicable plug-in point to replenish the battery to 75% capacity. The proper heater box arrived, and of course, it's not black (a must). VW Beetle Kit 1956-1977 HPEVS AC-50 Read more . 2023 - Intelligent Living Media Ltd. All Right Reserved. I was starting . . The eDub Platform. When the plumbing is finalized, the rear pack will go into the car. The spare tire wouldn't fit. This series is the result of conversations with Kit Lacey about his entrepreneurship in converting classic cars to electric propulsion. Rather than wait for a tool, I looked up some clever ways people have accomplished similar press-fits like this. Skilled Craftsmen. Products - Any - Volkswagen Swingaxle ('61-'68 T1, '61-'67 Bus) Type 1 IRS ('69 & Later) 002 Bus ('68-'75 Type 2 IRS) Bell Housing Adapter Kits - Weddle Industries We started dipping our toes into the hire market with a few bookings, but we also took the opportunity to test her ourselves. Instead of door locks, the Type 20 uses facial . available motor and controller/inverter solutions that can providethe efficiency and powerwithin budget for this application. When swerving aggressively, the roll is slight. Van Clan's best hand picked campervan conversions. A homemade fuel-line tool on this. It was another month of bittersweet feelings for Italys car sales in November. VW T2 Conversions. Another type of electric vehicle conversion uses an electric crate motor. This routing will go through the main center tube in the floor pan and was only recently firmed up because we had to see exactly how the inflexible coolant lines from the battery box modules would lay. Next, we'll train the wire looms into position and start making the high current series connections between modules. The story goes that it came to a point where Steve believed in the project so much that each month, John would walk into Steves office and ask for money, and Steve would simply write a cheque. From this, the CAD models were updated as shown in the bottom image, and the final stainless steel parts are being laser-cut as I write this update. So, back to the camper. You can pick one of these up from as low as $8k., Between the Super Beetle and the Beetle, because of their mass production you can find one for relatively cheap. Thus it became obvious for him that technological advancement is necessary for the prosperity of all humankind, sharing this one vessel we call planet earth. We can accomplish our drive systems maximum and minimum voltage range, With 5 modules wired in series, the full and empty voltages fall within the operating range of our motor controller. So, for me, a camper van would be perfect, but which one? Plus, spotting one on the motorway on bank holiday travels. Yet, even though its heavier, it will be faster the 81bhp electric power source should make the car accelerate from a standstill to 50mph (80.5kmph) in eight seconds and onto a top speed of 93mph (150kmph.) It was manufactured in Easy Fit V-Tec design and offers approx. transmission adapter plate fit-tested, and ready to receive the motor (which hasn't arrived yet). for Classic VW type 1 are well known for having issues. I've ordered what I believe to be the correct connectors, and have received a shipping confirmation. Bugs change hands a lot and you can pick up a pretty good one for not that much. After sitting in the driver and passenger seats imagining a center console, one begins to realize the small car would feel very cramped for average-sized or bigger people. Theoretically with enough time and money you can convert any car to electric, however, some cars may be much easier than others. We want to avoid issues in the years to come. With t the tightest allowable radius at about 5" or 6" they need to exit near the connections on each module. We logged into the BMS,reviewedthe data captured at the moment of the fault. eClassics also offers conversions of VW T2 and T3 vans. Our DIY Electric Beetle Runs! | WIRED It was a bit of work to trim out the old gas tube and weld in the backing plate deep enough for the inlet to not block the original fuel door. (If youve dabbled with conversions in the past, you know what I mean!) VW T6.1 and T5 Campervan VW T25 Campervan VW T2 Campervan VW Kombi Day Van VW Split Screen Campervan Since replacement parts are not available, some careful scraping exposed the flex circuits gold surface under the transparent Kapton coating. Complete EV HypE conversion kit for air-cooled VW - EV Europe However, you need to keep in mind that these larger engines will almost certainly require a major rebuild of your transaxle too. We have . 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